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How many yards of cordura is in a base rig sized to fit a vented canopy in the 260-265 range? I'm trying to have a rig built with a specific pattern, will have to order the material myself. Don't want to bug the manufacturer on Christmas Eve but am really curious as to the answer.

Thanks!

i had the same size container made from fabric i ordered myself. I sent the manufacturer 5 yds and i don't know how much was left over but my whole rig was the custom fabric and it was the smallest amount the company selling the fabric offered anyway. COst me 50 bucks.

It mainly depend on the pieces shape and the way they are cut in the fabric. Roll width is usually around 160cm, meaning that 2 linear yards could do the trick if you're careful on placement and use only one color. I made one the easiest way (without consumption consideration) and used about 3 linear meters but had 2 different colors and there was plenty of resting fabric. Also think about options (leg straps pockets, ...) which might change a little bit the fabric consumption.

Thanks for the reply!

Just curious, what are you using for the harness? Will you post photos when you are done?

Thanks

The fabric is just for the container. The fabric is sent to the manufacturer so they can build it and put on a harness. The harness is the usual webbing the manufacturer uses.

Ah-ha! I see now, he is sending the material to the maker. I was thinking he was making one his self and sending it somewhere too be sewn. Thanks.

Must be some special material/pattern, I'd still like to see it?!

they may need extra material if you want things decorated with tie-die, embroidery, etc. best to check if this interests you.

Basically whatever you feel strong enough (it's your life afterall ). Cordura is a very good fabric choice for the strenght and abrasion resistance, plus you can find it in pretty much any color you want. Thickness can vary depending on your preferences, 500 or 1000 deniers is very classic for that kind of application.

For the harness webbing, paragear.com can provide you every standard used in skydiving/base. I used another wider webbing (same as the webbing made for car-seatbelt) rated at 25kN and made the harness in one piece only for saving bulk and weight. There are different harness type, it's a matter of preference, i made the "V in the back" shape, just like on the perigee containers. Shape and volume of the container is up to you...

For the sewing, there's no absolute truth but a good guideline is to calculate the stitches to be the same strenght as the webbing. It can vary depending on the application, typically on climbing material where there's a lot of abrasion you overdimensionate them. The best pattern is often bartacking but it can change for easyness of building. The important point is to have enough experience in sewing in general, a minimum of common sense and to systematically make some breaking strenght test of your patterns/materials. A good contrast between the sewing thread and the sewn material is a good choice to allow a quick visual inspection of the stitches during the life of your rig.
Climbing standards are a good starting point to have a rough idea of what works with a sufficent security factor, EN and UIAA norms are full of information!

hmmm, seeing your schematic of how a harness should be stitched makes me a little worried about my old PPro. It seems like on your drawing, there is webbing that goes around the hips and circles through the bottom of the container connecting both the rear ends of the shoulder straps and the two vertical front parts of the shoulder straps on their way to the legs.

I am quite certain(Im out of town for the next few days) on my 2002 PPro that there is not webbing connecting the front and backs of the shoulder straps at hip level, it is just flimsy cordura going out from container, around the hips and to the front of shoulder straps. Is this common?

It has always made me a little sketched looking at it but I always thought it was meant to be that way, and Im not dead yet! Looking at my skydive rig there is definitely webbing at that part, and it seems like it only makes it safer and more secure.

don't worry :-)

on the Perigee Pro there's webbing on that part, and cordura all over it, that's why you don't see the webbing.

Since the webbing on the PerigeePro is a little bit higher than the bottom of the container (like one inch or something) they made a cordura piece that "round the edges" and avoid that the PC bridle get caught under one of the corners of the rig. Of course if the webbing is just adjusted to the bottom f the container, there's no snag potential, hence, no need to put the little piece (or just aesthetics)